Advanced Blade Repair Training – Spar Cap Repair & Advanced Lamination Techniques

Course Duration: 5 Days

Pre-Requisite: GWO Blade Repair or equivalent job experience

Validation: Permanent

Please contact us for availability.

This advanced blade training course is a specialized program designed to provide students with advanced skills and knowledge in performing advanced lamination techniques for wind turbine blade repair. This comprehensive training focuses on equipping students with the necessary techniques and expertise to effectively address complex damage and perform high quality lamination repairs on wind turbine blades.

During the course, students will receive in-depth instruction and hands-on experience with advanced lamination techniques using specialized materials. The training will emphasize the importance of precision, quality, and safety in blade repair, ensuring optimal performance and structural integrity.

Key topics covered in the course include:

• Safety Practices: This course will emphasize safety practices specific to advanced lamination techniques. Students will learn about personal protective equipment (PPE), safe handling of chemicals, working with hazardous materials, and emergency response protocols. They will develop a strong understanding of safety precautions and best practices to minimize risks associated with advanced blade repairs.
• Damage Assessment and Analysis: This course will provide training on advanced damage assessment techniques to identify and analyze complex blade damage. Students will learn how to assess the extent of damage, determine the appropriate repair approach, and develop effective repair strategies.
• Material Selection and Testing: Students will gain knowledge on different composite materials used in advanced lamination repairs, such as carbon fiber, fiberglass, and epoxy resins. They will learn about material properties, selection criteria, compatibility, and conduct testing to ensure the suitability and quality of materials.
• Tooling and Equipment: This course will familiarize students with specialized tools and equipment used in advanced lamination repairs, including vacuum systems and equipment, heating blankets, composite molds, and trimming tools. Proper usage, maintenance, and safety procedures for these tools will be covered.
• Advanced Lamination Techniques: Students will learn advanced lamination techniques used in the repair of wind turbine blades. This includes vacuum infusion, wet layup, prepreg layup, resin injection, and composite patching. Students will understand the principles, procedures, and best practices for each technique.
• Quality Control and Inspection: Students will learn comprehensive quality control and inspection techniques for advanced lamination repairs. They will understand the importance of monitoring and controlling variables such as temperature, resin flow, and vacuum pressure to ensure consistent and high-quality repairs.
• Repair Documentation and Reporting: Effective documentation is critical in blade repair. Students will learn how to document repair procedures, record repair details, and create comprehensive reports to maintain a clear and traceable repair history. They will also understand the importance of proper documentation for warranty and certification purposes.

By the end of this advanced blade training course, students will have acquired the skills and knowledge required to perform complex lamination repairs on wind turbine blades. They will be equipped with the expertise to assess, plan, and execute advanced repair techniques using industry-standard practices. The course will empower students to contribute to the longevity and performance of wind turbines by ensuring the highest standards of quality, safety, and structural integrity in blade repair.

• Safety Protocols and Risk Assessment: Safety is of paramount importance in blade repair. Students will be trained in safety protocols specific to spar cap repairs, including working at heights, fall protection, handling tools and materials, and hazard identification. They will also learn how to perform risk assessments to mitigate potential hazards.
• Tools and Equipment: Students will become familiar with specialized tools and equipment used in spar cap repair, such as cutting tools, composite application tools, vacuum systems, and surface preparation equipment. Proper handling, maintenance, and safety precautions associated with these tools will be covered.
• Material Selection and Testing: This course will provide comprehensive knowledge on different materials used in spar cap repairs, including composite materials and adhesives. Students will learn how to select appropriate materials based on blade specifications and conduct testing to ensure compatibility and effectiveness.
• Spar Cap Repair Techniques: Students will learn a variety of spar cap repair techniques commonly used in the wind industry. This includes composite repair methods, bonding procedures, reinforcement placement, and surface preparation techniques specific to spar caps.
• Repair Documentation and Reporting: Effective documentation is essential in the blade repair process. Students will learn how to accurately document repair procedures, record repair details, and create comprehensive reports to maintain a clear and traceable repair history.
• Quality Control Inspections: This course will emphasize the importance of quality control and inspection in spar cap repairs. Students will learn how to conduct visual inspections, non-destructive testing, and document their work to ensure compliance with industry standards and blade manufacturer specifications.
• Teamwork and Communication: Students will develop effective communication skills, teamwork, and coordination within a repair team. They will understand the importance of clear communication, task assignment, and problem-solving in a collaborative repair environment.

By the end of the advanced blade training course students will have gained the expertise and confidence to perform spar cap repairs on wind turbine blades. They will be equipped with the necessary skills to assess damage, select appropriate repair techniques and materials, and execute repairs following industry best practices. The course will empower students to contribute to the reliable operation and longevity of wind turbines by ensuring the integrity of spar caps, while maintaining the highest standards of safety and quality.